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Case Study of Powder Metallurgy Gear Machining in the Automotive Industry

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November 06, 2025
Category Connection: PCD Cutting Inserts
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Tags:
#WORLDIA PCD Cutting Inserts #Uncoated PCD Carbide Inserts #TCGW 110304 PCD Carbide Inserts
Brief: In this case study, we take a focused look at how the CCGW09T308 Standard Carbide Turning PCD Cutting Insert performs in powder metallurgy gear machining within the automotive industry. You will see a detailed explanation of its specifications and what they mean in practice for machining non-ferrous and abrasive materials, providing real-world insights for B2B manufacturing professionals.
Related Product Features:
  • Specifically designed for machining non-ferrous metals including aluminum, zinc, and magnesium alloys.
  • Ideal for use with abrasive materials such as GRP composites, carbon fiber reinforced plastics, and 'green' carbide.
  • Features Poly-Crystalline Diamond (PCD) material that significantly reduces tooling costs.
  • Suitable for both rough and finish machining operations on aluminum alloy and other non-ferrous materials.
  • Provides stable, universal, and highly efficient cutting performance across various applications.
  • Available in multiple nose radius options (0.2mm, 0.4mm, 0.8mm) to suit different surface finish requirements.
  • Part of the ManaNova high-end standard series with fast delivery from available stock.
  • Comes with comprehensive technical support and local distributor network for global customers.
Faqs:
  • What types of materials is the CCGW09T308 PCD insert suitable for machining?
    The CCGW09T308 PCD insert is specifically designed for non-ferrous metals including aluminum, zinc, and magnesium alloys, as well as abrasive materials such as GRP composites, carbon fiber reinforced plastics, 'green' carbide, and ceramic materials.
  • What are the main advantages of using PCD inserts for non-ferrous material machining?
    PCD inserts offer significant cost reduction in tooling expenses and provide excellent performance when machining non-ferrous metals. They deliver stable, universal, and highly efficient cutting effects for both rough and finish machining operations.
  • How does the nose radius affect the machining performance of this insert?
    The nose radius directly impacts surface finish quality. The CCGW09T308 insert comes with a 0.8mm nose radius, and the feed rate recommendations vary accordingly to achieve desired surface roughness values from Ra 0.4μm to 6.4μm.
  • What support services are available for the ManaNova PCD inserts?
    Worldia provides comprehensive support including online store service, local distributor network support, and technical assistance to ensure optimal performance and application guidance for the ManaNova PCD inserts.
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