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ISO standard Milling cutter FMP063SA22-BE12-10 Machining tools PCD tools roughing and finishing for shoulder milling

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ISO standard Milling cutter FMP063SA22-BE12-10 Machining tools PCD tools roughing and finishing for shoulder milling

ISO standard Milling cutter FMP063SA22-BE12-10 Machining tools PCD tools roughing and finishing for shoulder milling
ISO standard Milling cutter FMP063SA22-BE12-10 Machining tools PCD tools roughing and finishing for shoulder milling ISO standard Milling cutter FMP063SA22-BE12-10 Machining tools PCD tools roughing and finishing for shoulder milling ISO standard Milling cutter FMP063SA22-BE12-10 Machining tools PCD tools roughing and finishing for shoulder milling

Large Image :  ISO standard Milling cutter FMP063SA22-BE12-10 Machining tools PCD tools roughing and finishing for shoulder milling

Product Details:
Brand Name: Worldia
Certification: ISO9001/ISO14001
Model Number: FMP063SA22-BE12-10

ISO standard Milling cutter FMP063SA22-BE12-10 Machining tools PCD tools roughing and finishing for shoulder milling

Description
Name: FMP-BE Shell Milling Cutters - Fine Pitch Cutting Material: PCD/PCBN
Type: ISO , INCH Internal Coolant: Yes
Max. DOC/ Ap (mm): 11 Standard Cutter Diameter (mm): 40-250
Cutter Material: 40 - 63: Steel 80 - 250: Aluminium + Steel Advantages: In Stock And Fast Delivery
High Light:

ISO standard Milling cutter

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PCD tools Milling cutter

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roughing and finishing Milling cutter

ISO standard Milling cutter FMP063SA22-BE12-10 Machining tools PCD tools roughing and finishing for shoulder milling

 

SPECIFICATION

ISO standard Milling cutter FMP063SA22-BE12-10 Machining tools PCD tools roughing and finishing for shoulder milling 0

Specification Inventory D D1 D2 D3 L Ap max Z kg max RPM Material
FMP040SA16-BE12-06 040401060013 40 16 36 —— 40 11 6 0.36 40000 Steel
FMP050SA22-BE12-08 040401060005 50 22 45 —— 40 11 8 0.55 35100 Steel
FMP063SA22-BE12-10 040401060006 63 22 45 —— 40 11 10 0.75 30200 Steel
FMP080SA27-BE12-12 ( 040401060007 80 27 50 —— 50 11 12 0.96 27500 Steel+Auminium
FMP100SB32-BE12-16 040401060008 100 32 70 —— 50 11 16 1.45 23800 Steel+Auminium
FMP125SB40-BE12-20 040401060009 125 40 90 —— 63 11 20 2.40 19100 Steel+Auminium
FMP160SC40-BE12-24 040401060010 160 40 115 66.7 63 11 24 3.00 1 4900 Steel+Auminium
FMP200SC60-BE12-30 040401060011 200 60 150 101.6 63 11 30 4.25 11 900 Steel+Auminium
FMP250SC60-BE12-36 040401060012 250 60 200 101.6 63 11 36 6.50 9550 Steel+Auminium
Cutters delivered assembled with spare parts, but without inserts, dynamically balanced to G2.5 at 25000 RPM unit: mm

 

ISO standard Milling cutter FMP063SA22-BE12-10 Machining tools PCD tools roughing and finishing for shoulder milling 1

Main Applications

Worldia FMP-BE Milling Cutters were developed for high-speed machining of light metal on even small-size machining centers with precision spindles. Thanks to the innovative Bimetal Aluminium/ Steel body design, requirements for low weight, low inertia, and precise balancing to allow high spindle acceleration, high strength, and wear resistance are met at the same time. Cutters from diameters 80 to 160 mm can be mounted to the same adaptor, whereas e.g. the weight of a diameter 160 mm cutter with BT30 adaptor does not exceed 3 kg.


All Worldia FMP-BE cutters have 1 standard insert pocket that allows usage of different combinations of BEHW1204 PCD- and PCBN-tipped inserts, adjustable or non-adjustable for a comprehensive range of roughing and finishing applications including hatch milling.

 

Design Features

ISO standard Milling cutter FMP063SA22-BE12-10 Machining tools PCD tools roughing and finishing for shoulder milling 2

Insert Type

1. Aluminium Alloy/ Steel Bimetal design-

- Al center body for weight reduction

- Hardened Steel ring for high rigidity and wear resistance, therefore longer cutter life versus cutters with Aluminium body

2. High precision insert pocket seats keeping0,02 mm axial runout without insert adjustment

3. As a standard, each pocket can also be adjusted to um axial runout within a 0,1 mm range

4. BEHW inserts are available in a variety of materials, lead angles, wiper, and corner designs for many different applications in face and shoulder milling roughing and finishing

5. Separation between insert positioning face and cutting edge to protect cutting edge and to simplify the use of overlapped or retipped inserts

6. Inserts with 2 cutting edges and relap/ retip service to reduce tooling cost per part

7. Internal coolant through the cutter body

ISO standard Milling cutter FMP063SA22-BE12-10 Machining tools PCD tools roughing and finishing for shoulder milling 3

 

BEHW PCD-tipped Milling Insertsfor Light and Medium Applications

PCD-tipped milling inserts with various angles, wipers and corner radii for face and shoulder milling applications with higher depth of cut and Si-content <10%. ISO standard Milling cutter FMP063SA22-BE12-10 Machining tools PCD tools roughing and finishing for shoulder milling 4
Dimensions
L (mm) B (mm) S (mm)
12.2 9.525 4.76

 

Type Cutter diameter Specification Cutting Edge Dimensions N
25- 40 40 Cutting Tips BS (mm) Ap Max (mm) Kr (°) Re (mm) PD10E
Standard 75°     BEHW1204EZFR1 C03CB05 F 1 1 4 75 一一 HS03050
V   BEHWI204EZFR1B C03CB05 F 1 1 4 75 一一 H503615
  v! BEHW1204EZFR2 C03CB05 F 2 1 4 75 一一 HS03665
Wiper 75°   V BEHW1204EZFR-WG C03CB05 F 1 4 4 75 HC03020
v   BEHW1204EZFR1B-WG C03CB05 F 1 4 4 75 HC07955
  V BEHW1204EZFR2-WG C03CB05 F 2 4 4 75 HS05456
Comer 75°   V BEHW1204EZFR1-PT
R04CB05
F 1 4 75 0.4 HS01342
v   BEHW1204EZFR1B-PT
R04CB05
F 1 4 75 0.4 HC03861
  V BEHW1204EZFR2-PT
R04CB05
F 2 4 75 0.4 HC01106
Universal 90°   V BEHW1204PZFR1-UW R04CB05 F 1 1.5 4 90 0.4 HC02033
  V BEHW1204PZFL1-UW
R04CB05
F 1 1.5 4 90 0.4 O
    BEHW1204PZFR1B-UW
R04CB05
F 1 1.5 4 90 0.4 HS03185
  V BEHW1204PZFR2-UW
R04CB05
F 2 1.5 4 90 0.4 HS03630
Full Length 90°
I
    BEHW1204PZFR1 R04CB12 F 1 1.5 11 90 0.4 HS01810
  V BEHW1204PZFL1 R04CB12 F 1 1.5 11 90 0.4 O
v   BEHW1204PZFR1B R04CB12 F 1 1.5 11 90 0.4 HC03161
Inventory Code   Delivery Time
In stock, MANANOVA max.1 week
O Semi-standard, made to order approx.5 weeks
C Customized, made to order approx.8 weeks

Application Case Studies and Worldia Recommendations

ISO standard Milling cutter FMP063SA22-BE12-10 Machining tools PCD tools roughing and finishing for shoulder milling 5

Workpiece: Integrate valve of heat
pump
Material: Aluminum alloy

Spindle: Single spindle

Maximum speed:16000RPM

Adaptor: BT40

Surface finish: Ra0.8

ISO standard Milling cutter FMP063SA22-BE12-10 Machining tools PCD tools roughing and finishing for shoulder milling 6

Workpiece: Battery compartment
Material: Aluminum alloy

Spindle: Single spindle

Maximum speed:16000RPM

Adaptor: HSK63A
Surface finish: Ra2.5

ISO standard Milling cutter FMP063SA22-BE12-10 Machining tools PCD tools roughing and finishing for shoulder milling 7

Workpiece: Cylinder block

Material: Aluminum alloy + gray cast iron
Spindle: Single spindle

Maximum speed:12000RPM

Adaptor: HSK63

Processing type: Surface milling

Processing time:1
Surface finish: Ra10

ISO standard Milling cutter FMP063SA22-BE12-10 Machining tools PCD tools roughing and finishing for shoulder milling 8

Workpiece: Cylinder block

Material: HT280

Adaptor: HSK100

Hardness: HB200-275

Processing: Bottom surface

Processing type: Milling

Processing time:1

Surface finish: Ra3.2

 

Worldia Services

Technology Consulting and Custom Tool Design After careful study of your requirements, our engineers suggest the most efficient
cutting process and tools. If required, design tools exactly to your needs.
Tool Assembly and Setting If requested, we assemble the cutters with inserts and adjust them before delivery
Insert Retipping and Relapping We offer retipping to same insert size underlapping at attractive conditions

Contact Details
Beijing Worldia Diamond Tools Co., Ltd.

Contact Person: Nina

Tel: 86 10-58411388 ext.8082

Fax: 86-10-58411388-8103

Send your inquiry directly to us (0 / 3000)