Up To 300 Mmin Face Milling Cutters Compatible CNC Milling Machines Suitable For Various Metalworking Applications

Product Description:

Face Milling Cutters are essential tools in the machining industry, designed to provide efficient and precise material removal on flat surfaces. These cutters are widely used in various milling operations to achieve superior surface finish and dimensional accuracy. Engineered with advanced technology, face milling cutters offer versatility and performance, making them indispensable in metalworking shops and manufacturing facilities.

One of the key features of our Face Milling Cutters is the helix angle, which ranges from 15° to 45°. This range allows for optimized cutting performance depending on the material and application. A lower helix angle of 15° is ideal for heavy roughing operations where maximum chip load is required, while a higher helix angle of up to 45° is perfect for finishing tasks, providing smoother cuts and reduced vibrations. This flexibility enables users to select the appropriate cutter that best suits their machining needs, ensuring efficient and reliable milling processes.

Our face milling cutters are designed to operate at cutting speeds of up to 300 meters per minute, which significantly enhances productivity. High cutting speeds reduce cycle times and improve overall machining efficiency without compromising tool life or workpiece quality. The ability to withstand such speeds is attributed to the high-quality materials and precision engineering used in manufacturing these mills. This ensures that the cutters maintain sharpness and structural integrity even under demanding operating conditions.

Cooling plays a vital role in the milling process to maintain tool performance and prolong tool life. Our face milling cutters support both flood coolant and dry cutting methods. Flood coolant helps to dissipate heat effectively, reduce friction, and flush away chips from the cutting zone, which is especially beneficial during heavy-duty milling operations. Conversely, dry cutting is an environmentally friendly option that eliminates the need for coolant fluids, reducing costs and maintenance efforts. The adaptability to either coolant type makes these face milling cutters suitable for a wide range of applications and machining environments.

In addition to their technical specifications, our face milling cutters come with extensive customized support options, including OEM (Original Equipment Manufacturer), ODM (Original Design Manufacturer), and OBM (Original Brand Manufacturer) services. This means that customers can request tailor-made solutions that fit specific requirements, whether it involves unique designs, specialized materials, or branding preferences. Our commitment to customization ensures that every client receives a milling tool that aligns perfectly with their operational demands and branding strategies.

When it comes to milling inserts, our face milling cutters are compatible with a broad spectrum of insert types and grades, allowing users to select the best insert for their particular application. Milling inserts are critical components that determine the cutter’s cutting efficiency, durability, and surface finish quality. By providing a wide variety of milling inserts, we enable machinists to optimize their milling operations for different materials such as steel, aluminum, stainless steel, and cast iron.

Overall, our Face Milling Cutters represent a combination of advanced design, high performance, and customization flexibility. Whether you are engaged in heavy roughing or fine finishing, these mills offer the precision and reliability needed to meet stringent manufacturing standards. Their adaptability to various helix angles, cutting speeds, and cooling methods, along with the support for OEM, ODM, and OBM, makes them an excellent choice for modern machining processes.

Investing in our face milling cutters ensures that your production line benefits from enhanced productivity, improved surface finishes, and reduced tool wear. Designed to work seamlessly with a range of milling inserts, these cutters provide the versatility and efficiency required in today’s competitive manufacturing landscape. Choose our face milling cutters to experience superior machining performance and tailored solutions that drive your business forward.

Features:

• Product Name: Face Milling Cutters
• Cutting Edge Type: Indexable or Solid
• Processing Type: Suitable for Finishing or Roughing Machining
• Weight Range: 0.5kg to 5kg
• Applications: Surface Milling, Face Milling
• Length: 50mm
• Compatible with various milling inserts for enhanced performance
• Designed specifically for efficient face milling cutters operations
• Ideal choice among face milling cutters for precision and durability

Technical Parameters:

Applications:

Worldia's Face Milling Cutters, specifically the BEHW PCD Tipped Milling Inserts model, are designed to meet the demanding needs of modern machining environments. These face milling cutters are compatible with both CNC milling machines and manual milling machines, making them versatile tools suitable for a wide range of applications. With diameters ranging from 25 to 32mm, they provide precision and efficiency in cutting operations, whether for small-scale workshops or large manufacturing facilities.

The face milling cutters from Worldia feature an internal coolant system, which significantly enhances cutting performance by reducing heat and extending tool life. This attribute is particularly beneficial in high-speed milling processes where overheating can compromise product quality and tool durability. Additionally, the cutters come with indexable or solid cutting edge types, allowing users to select the best configuration for their specific machining needs.

These face milling cutters are ideal for a variety of application occasions and scenarios. In aerospace and automotive industries, they are used for machining complex surfaces and components that require high precision and smooth finishes. The robust design and PCD tipped inserts ensure excellent wear resistance and long service life, even under heavy-duty cutting conditions. In general manufacturing, these cutters efficiently handle materials like aluminum, composites, and non-ferrous metals, improving productivity and reducing operational costs.

Furthermore, the minimum order quantity of just one unit and convenient packaging in blue boxes cater to both individual users and large-scale production demands. With a delivery time of 5-15 days and a supply ability of 20,000 units, Worldia ensures timely availability and reliable supply chain support. Whether for prototyping, batch production, or continuous manufacturing, these face milling cutters provide consistent performance and adaptability.

In summary, Worldia’s face milling cutters are engineered to excel in diverse machining scenarios. Their compatibility with multiple machine types, combined with advanced features like internal coolant and PCD tipped inserts, make them an indispensable tool for precision milling. From detailed component finishing to heavy-duty material removal, these face milling cutters deliver superior results across various industrial applications.

Customization:

Worldia offers comprehensive product customization services for our Face Milling Cutters, specifically designed with BEHW PCD Tipped Milling Inserts. Our indexable milling cutters are engineered to meet diverse machining needs, supporting applications such as surface milling and face milling with exceptional precision and durability.

We support minimum order quantities starting from 1 unit, ensuring flexibility for both small and large scale manufacturing. Each milling tool is carefully packaged in blue boxes to guarantee protection during transit. With a supply ability of 20,000 units and a delivery time ranging from 5 to 15 days, we efficiently meet your production schedules.

Our milling inserts feature a CBN content of 90~95%, providing outstanding hardness and wear resistance, suitable for flood coolant or dry cutting environments. The cutters vary in weight from 0.5kg to 5kg, allowing for a wide range of machining operations.

We offer full customization support including OEM, ODM, and OBM services to tailor the milling tools precisely to your specifications. Trust Worldia for high-quality, customizable indexable milling cutters and milling inserts that enhance your machining performance.